General term for unwanted products, both the coarse material as well as fines.
A
Acceleration
The changing of velocity, usually the vibrating motion, leads to acceleration. This results in a force acting on the particles thus moving them over the screen.
A
Agglomerate
Several particles adhering together.
A
Air Jet Sieve
Testing sieve for very fine materials.
A
Amplitude
The distance from the highest point of the screen to its center. The amplitude is equal to half the length of the distance from the highest to the lowest point of the movement. See also stroke. In the case of linear motion the amplitude is half of the total movement; for elliptical motion it is half of the major axis of the ellipse.
A
Angle of Repose
The angle to the horizontal that a material will assume naturally when in a pile.
A
Angle p of Slide
The angle to the horizontal at which material will slide on an inclined surface as determined by the nature of the material.
A
Angle β, Slope
The inclination of a flat screen against the horizontal.
A
Aperture
The opening size of the slots or squares on the screen panel through which the material passes.
A
Aperture Size
Dimension defining an opening in a screening surface.
A
Arc Screen
See Sieve Bend.
B
Ball Deck
A special deck which retains balls (for example rubber balls) that strikes the underside of the screening surface.
B
Banana Screen
Screening surfaces with different slopes arranged in series.
B
Bar Screen
Stationary inclined screen
B
Bar Screen
comprising longitudinal bars
B
Bar Screen
spaced at regular intervals
B
Bar Screen
on to which the material to be screened is fed at the upper end.
B
Bed Depth
The vertical depth (mm) of material on a screen deck
B
Bed Depth
which should typically be 3 - 4 x the screen aperture. At WA screens it can be up to 20 times the screen aperture.
B
Blinding
Material that covers and closes the screen apertures.
B
Bulk Density
Weight per unit volume of bulk material
B
Bulk Density
expressed as the weight/unit volume
B
Bulk Density
typically applied to loose and powdery material including air pockets
B
Bulk Density
expressed in kg/m³.
C
Centrifugal Screening
In practice mostly moving the material in a stationary cylindric screen by rotating agitators. In theory also operating a vibrating screen at Fr > 1.
C
Check Screen
Screen determining the largest size of a product.
C
Circulating Load
The material which remains in the grinding/screening or granulation/screening circuit until it matches the grain size distribution.
C
Classification
Separating particulate material according to the particle size or sizing it into groups.
C
Coating
Cementing of the screen surface by virtue of stickiness. Mostly resulting from moisture content
C
Coating
seldom from adhesion or electrostatic charging.
C
Consistency
The dry solids content in a solid-liquid-suspension
C
Consistency
expressed on weight or volume basis.
C
Conveying Speed
Speed with which the material is transported over the surface by vibration and/or slope.
C
Counterflow
Due to high slope
C
Counterflow
the material on a vibrating screen is flowing against the transport direction imposed by the vibrator. This results in a good deagglomeration of the material.
C
Crimp
Successive bends in a wire which result from performing or weaving.
C
Critical Speed
Condition at which the imposed frequency of vibration approximates the natural frequency of the mass-spring system. Usually applied in circumstances where the effects produced are undesirable.
C
Crown
The convexity of a screen deck.
C
Cut Size
The particle size at which equal proportions of material report to the oversize and undersize. The aim of the screening.
D
Deck or Screen Deck
The part of the screen that supports the panels.
D
De-dusting
Removal of very fine particles from a feed by dry methods.
D
Depth of Bed
Thickness off the layer of material traversing the screen surface.
D
Desliming
Removal of extremely fine particles < 500 µm from wet material by passing it over a screening surface.
D
Dewatering
Removal of process water with a dewatering screen.
D
Disagglomeration
Dismatching of particle heap.
D
Discharging Deck
Screen
D
Discharging Deck
mounted above another screen
D
Discharging Deck
with apertures normally at least twice the size of those in the lower deck
D
Discharging Deck
used to reduce the load and wear of the lower screening surface.
D
Double crimped
A woven wire screen cloth when the wires are corrugated in both directions.
D
Double Frequency Drive
Agitation by two out-of balance drives of different speed.
D
Dry Screening
Separation of material containing no free liquid between the particles and therefore showing no adhesion due to surface tension of the liquid.
E
Eccentric
An assembly mounted on an off-center portion of a shaft
E
Eccentric
and used to convert rotary motion via levers to a reciprocating one.
E
Eccentric Shaft
Structural part of an out-of balance drive / comprising two eccentric bearings
E
Eccentric Shaft
hubs of bushes on one shaft.
E
Eccentricity
Maximum displacement from the center line position in a circular oscillating motion
E
Eccentricity
e.g. the radius of the circle.
E
Effective Screening Area
Portion of screen deck available for material separation.
E
Efficiency
The percentage of product related to misplaced fines (undersize in oversize) calculated on a weight/weight (mass) basis: The percent of undersize in the feed that actually passes through the screening surface; n = % of feed which actually passes through
E
Efficiency
devided by % of undersize in the feed that should pass through (n = mff/mf0).
E
Effluent
The liquid passing through a screening surface.
E
Electro-Magnetic Screen
A machine which has motion created by an electromagnet.
E
Elliptic Motion Screen
A machine which moves elliptically.
E
Exciter
Vibrator on a machine that operates on the resonant principle.
F
Fines
Particles smaller than a specified size. Sometimes used synonymously with undersize (this is not recommended).
F
Fixed Screen
Stationary inclined screen used to remove a proportion of the fines from a dry feed or a proportion of the liquid and the fines from a pulp or slurry
F
Fixed Screen
by force of gravity.
F
Float
The lightest weight material from a density separation.
F
Flooding
Feeding screen beyond its capacity.
F
Flow Screen
Screening machine with transport of fines through a liquid (usually water) or a gas (usually air).
F
Frequency
The number of times the screen peaks or troughs during 1 second. Measured in Hz.
F
Froude Number
See also Screen Number K.A dimensionless number
F
Froude Number
an important criterion characterizing the material on the screening surface.
The relation of vibrational acceleration and gravity.
Fr = K = ew²/g = 1.5 - approx. 5.5
G
g
Acceleration by gravity
G
g
g = 9.81 m/s² (= 32.2 ft/s²). Accelerations are usually expressed as multiples of one gravity
G
g
e.g. 1g
G
g
6.6g.
G
G-force
Acceleration force of the screen
G
G-force
which should typically be 3 – 7g.
G
Grizzly
Rugged screen comprising fixed or moving bars
G
Grizzly
discs
G
Grizzly
or shaped tumblers or rollers
G
Grizzly
normally used for screening comparatively large particles
G
Grizzly
e.g. > 100 mm.
G
Guard Screen
Screen used pro prevent the entry of coarse particles into a machine which might interfere with its operation.
H
Horizontal Screen
Vibrating screen with a motion which is substantially in a straight line in the vertical plane
H
Horizontal Screen
normally installed horizontally
H
Horizontal Screen
but may be inclined up to 8°.
I
Inclined Screen
Vibrating screen
I
Inclined Screen
installed at an angle between 10° and 45°.
I
Inherent Moisture
Liquid
I
Inherent Moisture
usually water
I
Inherent Moisture
held within the particle
I
Inherent Moisture
i.e. which is hygroscopic bound in a sample of a material
I
Inherent Moisture
usually expressed as a weight percentage of the sample mass.
M
Mean Size
The weighted average particle size of a sample
M
Mean Size
batch or consignment of particulate material.
M
Mesh
Number of openings per linear inch
M
Mesh
counting from the center of a wire. American unit of measurement; imprecise
M
Mesh
as the wire diameter is not mentioned.
M
Mesh Count
Number of apertures per unit of linear measure in a woven wire cloth or wire screen.
M
Multi-Slope Screen
Linear motion screening machine with different inclined
M
Multi-Slope Screen
successively arranged screening surfaces (decks). Commonly referred to as banana screen. Used for coarse separations at high capacities.
N
Near-Size Material; Nearmesh Metarial
That material very nearly to the size of the aperture
N
Near-Size Material; Nearmesh Metarial
generally +/- 10 % of the aperture.
N
Nominal Size
The particle size used to describe a product of a sizing operation.
O
Open Area
For woven wire cloth and wire screens
O
Open Area
the ratio of the total area of the apertures to the total area of the cloth or the screen. For perforated plate
O
Open Area
the ratio of the total area of the holes to the total area of the perforated part of the plate.
O
Oscillating Screen
Also Shaker
O
Oscillating Screen
Sifter and Vibrating Screen. A machine with screening surface(s) used to classify material by particle size.
O
Outsize Percentage
The oversize or undersize material (or both)
O
Outsize Percentage
present in a product. Usually expressed in percent of the product.
O
Overflow
That portion of the feed discharged from the screening surface without having passed through the apertures; the material that overflows a screen surface.
O
Oversize
Screened product of a size greater than a specified size.
P
Particle
Discrete element of the material regardless of its size.
P
Particle Size Distribution
The results from a lab analysis when material is put through a number of sieves of different mesh size and the weight percentage of each size is plotted on a curve in Cumulative Percent Passing.
P
Particle Size
Smallest sieve aperture through which a particle will pass if presented in the most favourable attitude.
P
Percent Solids
Concentration of a suspension. Commonly specified by weight but may be specified by volume.
P
Perforated Plate
Screening surface manufactured by punching apertures of various form in metal sheet
P
Perforated Plate
or screening surface consisting of a plate with uniform holes in a regular arrangement. The wholes may be square
P
Perforated Plate
slotted
P
Perforated Plate
circular or of another regular geometric shape.
P
Plain Weave
Weave in which every warp wire crosses alternately above and below every weft wire and vice versa.
P
Positive Drive
Stroke determined by eccentricity of the shaft.
P
Pre-Screening
Removal of a small amount of the feed
P
Pre-Screening
usually unwanted oversize lumps material.
P
Product
In general
P
Product
the material resulting from any preparation. In particular
P
Product
the final material of a process; e.g. screened product
P
Product
final product etc.
P
Protection Screening
Strictly the removing of a small amount of oversize from a feed which is predominantly fines. Typically
P
Protection Screening
the removal of oversize from a feed with approximately a maximum of 5 % oversize
P
Protection Screening
and a minimum of 50 % half-size.
R
Rating
Screen or pair of screens to which a combined horizontal and vertical motion is imparted by a crankshaft and connecting rods
R
Rating
the screening surfaces being horizontal or inclined at a small angle.
R
Recovery
Portion of the product in the product fraction. Important to determine the screening efficiency.
R
Rectangular Opening
Elongated openings in woven wire screen and perforated plate also. Usually in a ratio of 1:3 or 1:10.
R
Repulping
Humidification within troughs to assist flowability of product.
R
Resonance
The frequency at which any mass-spring system will vibrate naturally.
R
Retention Time
The time a particle is actually on the screen surface.
R
Revolving Screen
Screen
R
Revolving Screen
in which the screening surface is formed into a cylinder or frustum of a cone
R
Revolving Screen
mounted on a horizontal or near horizontal rotating shaft or on revolving rollers. The material to be screened is fed into the interior of the revolving screen.
R
Rod Deck
A screening surface made up of rods
R
Rod Deck
replaceable individually.
R
Roll Screen
Screen consisting of a number of horizontal rotating drums
R
Roll Screen
fitted with elements arranged to provide screening apertures.
S
Sampling
Representative splitting up of the initial quantity until the quantity of sample to be analyzed is reached.
S
Scalping
The separation of part of the total feed as coarse oversize by retention on openings more than 50 % larger in diameter or width as the largest particle in undersize. Usually 10 - 20 % of the feed.
S
Screen
Device for carrying out the process of screening for industrial purposes. Note: The term "screen" is also a commonly used abbreviation for "screening surface" or "screen deck".
S
Screening Conveyor
Simple
S
Screening Conveyor
rectangular screen on which the material is transported and separated into two fractions.
S
Screening Drum
A cylindrical drum of perforated plate or rigid wire screen revolving at Fr < 0.5.
S
Screening Purity
Proportion to the onsize particles of the product fraction in relation to the quantity of the fraction. Often the required product quality.
S
Segregation
Is formed in a bed of material when - by the vibration - the finer material deposits downward and the coarser material deposits to the top of the product bed by different specific gravities.
S
Selvage
A finished edge of woven wire screen produced in the weaving process of finer meshes.
S
Shaker
Screen with reciprocating motion.
S
Side Tension
Tensioning of a woven wire cloth across the direction of material flow.
S
Sieve Analysis
Determination of size distribution by using analysing sieves with defined aperture.
S
Sieve Bend
Device for screening fine particles suspended in liquid by means of a stationary curved panel
S
Sieve Bend
whereby the finer particles are removed from the bulk of the liquid in the underflow. It is also used as a firststage dewatering device.
S
Sieve Series
A standardized sieve scale.
S
Sifter
Type of screen having a rotary motion substantially in the plane of the screening surface
S
Sifter
normally used for the screening of comparatively small particles
S
Sifter
e.g. < 1 mm.
S
Sink
The heaviest weight material fraction from adensity separation.
S
Size Fraction
The interval between two quoted limiting sizes of the material with particle sizes between those limits.
S
Slotted Mesh
Woven wire cloth in which one dimension of the apertures is greater than the other.
S
Slurry
Mixture of liquids and solids.
S
Slurry Density
Weight per Unit volume of slurry stream and is a combination of the respective density of the solids and liquid calculated in proportion of the weight percentage of the solids and liquid in the slurry.
S
Sonic Screen
Screen with directly agitated screening surface at 50 or 60 Hz (within hearable sound).
S
Step Deck
A series of screening surfaces
S
Step Deck
each located in progressively lower parallel planes along the vibrating screen in order to produce several fractions.
S
Sticking Particles
Fine particles sticking to the coarse grains or screen cloths.
S
Strike Indicator
A device attached to the sideplate from which stroke can be read directly (approx. 5 x).
S
Stroke
Distance between the extreme positions of an oscillating motion. The stroke is equal to twice the amplitude.
S
Stroke; Throw
Twice the amplitude
S
Stroke; Throw
diameter of a circular motion.
S
Supporting Mesh
Coarse-mesh screen cloth to protect fine-mesh separating screen cloths.
S
Surface Moisture
Liquid adhering to the exposed surfaces of the particles of a sample of material
S
Surface Moisture
normally expressed as a percentage of the sample mass.
T
Tailing
Waste product in ore classification.
T
Testing Sieve
A cylindrical or traylike container with a screening surface bottom of standardized apertures.
T
Throughput
Quantity
T
Throughput
which can be processed by a screening machine. Product of the screening area in m² and specific screening capacity (t/m²h).
T
Thrus
The material that passes through a screening surface
T
Thrus
including contamination of foreign particles.
T
Total Moisture
The sum of inherent and surface moisture.
T
Trough
A trough
T
Trough
transversally positioned between two screening surfaces.
T
Tumbling Screen
Gyrating sifter with superimposed tumbling.
T
Twilled Weave
Weave in which every warp wire crosses alternately above and below every second weft wire and vice versa.
T
Type of Weave
The way in which warp and weft wires cross each other.
U
Ultra-Sonic Screen
Excitation of screen cloths by a frequency > 18 kHz.
U
Unbalanced Drive
Vibratory screen driven by an unbalance.
U
Unbalanced Pulley
Type of screen on which the stroke is determined solely by the dynamic force of the counterweight.
U
Underflow
That portion of the feed which has passed through the apertures of a screening surface.
U
Undersize
Material having particle size smaller
U
Undersize
at least in one dimension
U
Undersize
than a specified aperture.
V
Vibrating Screen
A screen with motion in a vertical plane which operates generally above 600 rpm at less than 2.5 cm stroke.
W
Warp
All wires running lengthwise of the cloth as woven.
W
Warp Wire
Wires running parallel to the length of the cloth as woven.
W
Wedge Wire Screen
Screening surface comprising wires of triangular or trapezoidal cross-section spaced from each other at a fixed dimension; the underflow thus passes through an aperture of increasing cross-section.
W
Weft
Wires running across to length of cloth
W
Weft
as woven.
W
Wet Screening
Screening with the aid of a liquid
W
Wet Screening
usually in the form of a spray.
W
Wire Diameter
Diameter of the wire for a woven wire cloth
W
Wire Diameter
as measured before weaving.
W
Woven Wire Cloth
Screening surface
W
Woven Wire Cloth
produced by a wire weaving process or by pressure-welding of two layers of parallel wires. The wires form square or rectangular apertures of uniform size. They may be precrimped before weaving.
W
Woven Wire Screen Cloth
The medium that is used for screening on the screen deck